1. Planning & Assessing the Job

Complete these steps to plan and assess the job

Note: Depending on the surfaces to be protected, masking jobs are different yet similar in nature. Each client has their own expectations. Communication between Mandros leaders and the client, as well as Mandros leaders and the crew is KEY to a successful project.

! CAUTION – Abrasive blasting can cause significant damage to unprotected equipment or devices. Following this guideline as well as support from your supervisor will reduce the likelihood of harm caused from the blasting process.

Step Action
1.1 Complete a JSA.
1.2 Perform a pre job walk through with your foreman and review the
scope of work to identify which surfaces and items will need
protecting.
1.3 Discuss with your foreman about the dust generated while blasting and how it will be managed.

  • What equipment must be protected (air intakes, lubricated components, moving machinery etc.)
  • If a containment needs to be built for the work area.
  • What will be used for ventilation (if it is needed.)
1.4 Discuss with your foreman if there are any items that may be moved to another area.
1.5 Discuss with your foreman if there is any hardware that may be removed.

Note: Moving or removing customer’s parts and equipment will require their approval and may require their assistance.
Note: It may be cheaper / easier to remove smaller items rather than masking them.

Note: Pictures of the work area will allow for easy placement of the removed hardware when finished with the project.

Note: Any removed hardware should be stored on site in an organized way

1.6 Discuss with the client or your foreman about any lock out / tag out requirements.

! WARNING – When required lock out/tag out procedures must be completed prior to performing any work.

1.7 Identify the surfaces that need protecting and choose the proper masking material.
1.8 Verify that surfaces are clean and suitable for the tape, plastic, etc. to stick properly.

Note: If surfaces are dirty, the tape will not stick. When cleaning with a rag is not sufficient reference guidelines for Pressure Washing or Solvent Cleaning for further guidance.

Note: Tape does not stick well in colder temperatures or to cold surfaces.

Note: Tape and plastic may bond to hot equipment, always use a suitable masking
material or a suitable barrier material when necessary.

1.9 If any Items are found to be broken, pictures must be taken for documentation and communicated with the client prior to masking.

2. Protecting Equipment from Dust (& Dust Control)

Complete these steps for dust control during the blasting process.

! CAUTION – Dust has the potential to cause serious damage to equipment when not controlled and managed properly.

Step Action
2.1 Stage Mandros equipment far enough away from work area so that the equipment is away from the dust generated during blasting.

Note: Verify wind direction. Equipment should never be staged downwind of the blasting area. Although wind direction may change, stage equipment far enough
away, and (typically) upwind.

2.2 Place any movable items out of the blasting area that will be impacted by the blasting process.

Note: Moving customers’ property will require their approval and may require their assistance.

Note: Any moved items should be stored onsite in an organized way.

2.3 Cover items that will be affected by dust generated during blasting.

! WARNING – Consult with the client or your foreman about any items that must be LOCKED OUT or could be damaged by being covered.

2.4 When necessary, contain the blasting area to prevent dust from escaping.
2.5 Ensure proper ventilation of the blasting area and ensure the ventilation plan accounts for dust control.

Note: The use of a dust collector or dust sock will minimize dust from escaping into the environment.

2.6 Always use good housekeeping practices, keeping a clean and tidy work area

3. Masking

Complete these steps for masking to protect surfaces and equipment that are not to be blasted or to protect from over-blast during the blasting process.

! CAUTION – During abrasive blasting, the potential for the masking to come removed / partially removed exists. Shut down blasting and repair the masking if needed.

! CAUTION – Verify all masking is in place prior to blasting.

Step Action
3.1 Identify the best masking materials for the project.

  • Duct tape, impact resistant tape, masking tape
  • Reinforced or unreinforced visquene
  • Drop cloths / Tarps
  • Plywood
  • Rubber sheeting
  • Tin or stovepipe sections
  • Caps or plugs
  • Inflatable “pigs”

Note: Keep in mind that unmasking is as much or more work than masking. When possible, using plastic or coverings that allow minimal use of duct tape on the surfaces will drastically increase production during the unmasking process.

Note: Tape may bond to hot surfaces on the equipment or devices, it may be necessary to apply a layer of heat resistant tape or another suitable barrier prior to
masking.

3.2 Remove appropriate devices when possible:

  • Valve Handles
  • Pipe Clamps
  • Chains
  • Lights

! CAUTION – Never OPEN or CLOSE Valves when removing handles
! CAUTION – Never remove any parts or devices without permission from the client

3.3 Verify flooring, concrete, or surfaces below work are appropriately covered.
3.4 Cover small devices (gauges, identification tags/stickers, etc.) with
impact resistant tape, duct tape, or plastic.

Note: When covering items, it is a good practice to run the tape past the edges and trim with a utility knife.

3.5 Use appropriate material to cover and protect all other surfaces not to be blasted in the blast area.

Note: See Troubleshooting and Tips for further guidance.

3.6 For miscellaneous componenets near the blasting area, protect by placing a cover over them.

! CAUTION – Never cover any moving objects or items such as electrical motors, fans or air intakes that could hinder the operation of that equipment.

! CAUTION – If these items require covering or masking, ensure they are shut off and locked out.

3.7 Prior to blasting:

  • Verify all areas are covered except what is being blasted.
  • Verify any vehicles, equipment, etc. are not in the blast area or downwind of the blast operation.
  • Communicate with client prior to blasting.

4. Troubleshooting & Tips

Step Action
Bonded Tape
Or
Tape adhesive
Residue
WD-40 or solvent can assist with tape residue removal.

Note: Never use WD-40 on bare metal that is to be coated.

Masking Techniques Note: Your foreman or a journeyman on the job will have a lot of efficient techniques for masking. Refer to them for guidance.

Note: For Electrical Equipment and Pneumatic Lines, the use of garden or other hoses can be beneficial.

Note: Use plywood when possible for added protection of the surface.

Note: Apply minimum of 2 layers of plastic and duct tape when protecting surfaces from abrasive blasting material.

Note: For cold environments, duct tape may be required to cover the equipment or devices and could take up to 4 layers.

Note: For piping or pipelines, use plastic, tin, or tarps to protect the surfaces.

Note: For pipe joints with cathodic protection, use rope wound between the flange faces.

! CAUTION – Never abrasive blast Cathodic Protection.

Note: Glass or Digital Gauges require additional masking to protect from damage of the abrasive material.

Note: After completing abrasive blasting, use an air line to remove excess blasting material from the masking.

Note: Any blasting material left on the masking or equipment can affect the quality of
the paint application. Touch up masking prior to painting.

Note: Plastic caps can be ordered to protect threaded ends of piping or to cover bolts.

Note: Plugs can be used to protect insides of pipes or tubes.

Note: “Pigs” can be used to protect insides of lager pipes and drains.

Types of tape for
the application
Note: Duct tape has been the most commonly used tape for masking for abrasive
blasting.

Note: Impact resistant tape is very effective and will provide better protection.

Note: If pre planning is done, abrasive resistant material cut into specific shapes can be ordered and will save time and effort, as well as produce a better finished product.

Care for
Tape
Note: If the edges of the tape get dinged up from improper handling or storage, tape will not roll out well. Preventing damage to tape will reduce waste and increase efficiency.

Note: When any type of tape freezes, the adhesive on tape will not work properly.